Business consultancy

Electronics : Manufacturing and Test equipments

Nestronix-affiliated electronic facility in India, which is geared to produce the finest range of digital products, is equipped with the latest and the most sophisticated manufacturing and test equipments. This facility meets all the quality standards specified by the Healthcare, Communication, Industrial and Aerospace industries. Highly skilled engineers manage all the production and quality departments

At Nestronix, manufacturing capabilities include

  • Multiple Surface Mount, Through Hole and Chip on board lines.
  • High level assembly, mechanical integration and total box build.
  • Separate ROHS and Non ROHS line
  • IPC Class 3 Soldering
  • Conformal coating
  • No clean, water wash capability
  • AOI, ICT, FCT and X-ray Inspection
  • Flying probe testing
  • Environmental Cycling Chambers

RF & Wireless Assembly

Nestronix’s affiliate in India has a dedicated facility for RF, wireless & microwave components, sub-systems and HLA which is equipped with extensive test and measurement devices such as Spectrum/Network Analyzers, RF signal generators, sweep oscillators etc. The facility has the capability to build rigid, flex and ceramic substrates assembly and thick film hybrid microcircuit assembly and also provide die-bonding and wire bonding.

Nestronix has the entire range of T&M equipment for RF testing up to 10GHz which is manned by skilled technicians who have been given specific training in this area.

Fiber optic manufacturing of patch cords, attenuators, PLC splitters, laser transmitters & receivers, TOSA, ROSA and EDFA

Nestronix’s Indian affiliate company has a state-of-the-art integrated facility for manufacturing active and passive fiber optic products. The manufacturing facilities have developed expertise over 20 years in critical areas such as:

  • Class 10,000 clean
  • CoC assembly
  • Chip on board assembly
  • Precision active alignment
  • Laser welding and hermetic sealing
  • Multi fiber polishing and connectorisation
  • Test and evaluation capability up to 10GHz
  • Reliability and evaluation test facilities
  • Fiber Management

Our Indian affiliate facility has experience in building wide and varied product range includes patch cords, attenuators, fused and PLC splitters, laser transmitters and receivers, TOSA, ROSA and EDFA.

Cable & Wire Harness for healthcare, aerospace, automotive sectors

Nestronix’s affiliate company maintains an integrated manufacturing facility for custom wire harnessing and over-molding which is equipped with automatic wire stripping, cutting, crimping, soldering, laser stripping and cross section analysis equipment and test facilities.

There is also a wide range of test instruments, state-of-the-art reliability test facilities and a programmable functional test capability.

We also provide cable assemblies for healthcare, aerospace, automotive and industrial applications and also FRC assemblies, RF & coaxial cable assemblies, HV cable assemblies and socket assemblies.

We have the capability to economically fabricate moulds and fixtures with minimum lead time.

A world-class facility for Precision Tool Making

Nestronix affiliate company possesses a world-class facility for all types of precision tooling. The plant has a capacity for operating for 30,000 machining hours per month and manufacturing 100 moulds/dies per year. There’s a Pro/E based mould design center with mould flow analysis and a highly efficient ERP system. A very high precision machining accuracy of 2 micron and multi axis machining is sustained. The tool room is fully equipped to conduct mould flow analysis and high precision testing with an aim to ensure the highest quality for all products.

A fully integrated facility for Mechanical Engineering

Nestronix maintains a fully integrated facility for

  • Surface treatment such as degreasing, passivation and plating
  • Laser Cutting for rapid proto development
  • Sheet metal fabrication
  • Stamping
  • Welding
  • Mechanical sub-assemblies, cabinets and racks.
  • Wet and dry painting
  • Plastic injection molding

Nestronix’s mechanical engineering team is well experienced and familiar with all the latest tools such as AutoCAD, Pro-E and Solid Works. The engineering team is responsible for translating customer 2D/3D models into detailed engineering drawings, appropriate process development, NPI services and documentation.

Tools and Molds
Nestronix has dedicated team for tool and mold design where mold flow analysis and finite element analysis is conducted. Nestronix can also fabricate and all types of precision tooling. Nestronix can deliver tools with 2 micron accuracy from world class tool room with high precision, multi-axis CNC milling, wire EDM, sink EDM along with conventional milling and grinding operations

Nestronix’s mechanical product manufacturing experience include precision parts, sub-assemblies, fully integrated, cabinet, racks, enclosures, consoles and complex mechanical systems for critical applications such healthcare, energy, industrial, communication, defense, aerospace and transportation.

Nestronix integrated plastic injection molding facility

Nestronix Indian affiliate has an integrated plastic injection molding facility capable of producing precision plastic parts and products using plastic parts using variety of raw materials. This facilities expertise covers:

  • Converting customers part drawings into mould design.
  • Fabrication and qualification molds
  • Plastic injection molding using state of art machines from 25T to 700T
  • Ultrasonic welding
  • Screen printing
  • Integrated product assembly.

Our plastic injection molding experience includes plastic enclosures for smart energy meter, automotive vehicles, medical equipment and, precision plastic parts for ATM machines

High Level Assemblies & Box Build

One of the differentiator of Nestronix is its expertise and experience in realizing high level assemblies and complete box build using its vertically integrated manufacturing facilities at multi-locations such as

  • Electronics
  • Wire harness
  • Mechanical fabrication and tooling
  • Plastic Injection Moldings and moulds
  • Software

Our past experience in HLA and box build include:

  • Energy meter
  • Wind pitch controller
  • Ultrasound machine
  • ECG machine
  • Baby warmer
  • ATM kiosks
  • Metro fare collection gates
  • Token dispenser
  • Ticket vending machine
  • Set top Boxes
  • Fiber Distributions Management System
  • EDFA
  • Fibre intrusion detection

In order to build, assemble and test HLAs and Box builds, we have developed capability for engineering, software development, procurement, assembly, integrate, test and compliance to international standards by third party agencies. Our team has the required domain knowledge of the end use application of such products in healthcare, communication, energy, industrial and transportation markets.